IPCO Highlights Precision Rotoform Bead Production for Cosmetic Ingredients at in‑cosmetics Global 2026
- Published: March 23, 2026, By Trevor
Industrial process systems company IPCO will use in-cosmetics Global 2026 to highlight its Rotoform system for the production of consistently sized, free-flowing beads.
Visitors to the Paris Expo Porte de Versailles can find the IPCO team at Hall 7, Level 1, Stand A20. In addition to technical consultations, the company will feature a demo model of its Rotoform MI model at the stand to showcase this precision granulation technology in action.
Mass production of cosmetic products requires industrial quantities of base materials in a form that is easy to transport, store, handle, and dose. IPCO’s Rotoform pastillation systems meet these demands by converting a wide range of chemical products into consistently sized, free-flowing beads.
First used for chemical solidification more than 40 years ago, the Rotoform system is capable of solidifying both low- and high-viscosity melts (up to 40,000 mPas) at temperatures reaching 300 °C. The system's modularity ensures a solution for every scale of cosmetic manufacturing:
- Small batch and laboratory scale: The Rotoform MI (Mini) is specifically designed for laboratory applications and small batches of 10–20 kg/hr. This is vital for the cosmetics industry, where high-value, expensive materials are often processed in relatively small quantities.
- Industrial mass production: For high-capacity requirements, the range scales up to 100–500 kg/hr, while specialty high-performance models like the Rotoform HP can handle even larger volumes with increased homogeneity.
Bead production using Rotoform systems
The product is delivered to the system in melt form. The Rotoform consists of a heated cylindrical stator and a perforated rotating shell that turns concentrically around the stator. Drops of the product are deposited across the width of a continuously running stainless steel cooling belt.
The rotational speed of the Rotoform is synchronized with the belt to allow gentle deposition of the liquid droplets onto the belt without deformation. Heat released during cooling and solidification is transferred via the steel belt to cooling water sprayed underneath.
The Rotoform process converts the melt into solid beads of a defined and consistent size, a form that is free flowing and ideal for handling, storage, dosing and blending. And their uniform shape, stability and quality can be reproduced precisely, again and again.
Beads on steel belt
System enhancements in accordance with GMP standards
For applications involving ingredients that are applied directly to the skin, IPCO provides end-to-end solidification solutions in accordance with Good Manufacturing Practice (GMP) standards. These systems feature hygienic designs with all-stainless steel framework and piping and the use of food grade lubricants. Other features can include special materials for seals and gaskets, a Rotoform drive with belt instead of chain, and an enclosed belt washing box with hot water or steam spraying nozzles and subsequent jet air for drying.
Rotoform systems GMP-conform
Productivity Center
Visitors to IPCO’s productivity centers will have the opportunity to engage in production trials, material testing, and process optimization. The facility in Fellbach, Germany, is equipped with the latest Rotoform system, providing a unique environment for prototyping and revolutionizing manufacturing processes. IPCO invites industry professionals to explore how its cutting-edge technology can enhance productivity and efficiency in the cosmetic sector.
Explore more details on the landing page: https://www.ipco.com/en-us/in-cosmetics-2026
